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Although tightening environmental regulations have fueled advancements in coal-fired generating technologies and emissions control equipment, belt conveyor systems used to move the fossil fuel from bunker to burner operate basically the same today as they have for decades.

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Belt Conveyors are very suitable means of transporting large quantities of coal over large distances. Belt Conveyors consists of endless belt made of rubber, canvas or balata running over a pair of end drums or pulleys and supported by series of rollers (known as idlers) provided at regular intervals.

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A coal-fired power station was running into problems during the reclaiming and stacking out coal phase. The reclaim belt was consistently encountering tracking problems in both directions. Belt mistracking leads to material spillage, higher likelihood of worker injury, and increased maintenance expenses.

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Plant. These conveyor systems are the biggest problem for the plant maintenance engineer, being the cause of most plant shutdowns and interrupt coal supply to boilers results in loss of generation. The replacement of conveyor belts is usually a major event where a significant portion of the CHP operation is often brought to a halt for major.

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